Wire Drawing Force Calculator | TechMasterFun

Wire Drawing Force Calculator

Wire Drawing Force Calculator: How Chakan Factories Optimize Production

Chakan MIDC wire factories lose Rs 1L/week from die breakage and motor overloads. 60% of drawing force problems come from wrong die angle or poor lubrication - both fixable instantly.

Why Factories Calculate Drawing Force Before Each Run

• 5.5→5.0mm reduction = 32% area reduction (perfect sweet spot)
• 6° die angle = Industry standard for MS steel
• 0.10 friction = Good phosphate lubricant
• 150m/min speed = Production optimized

Common Drawing Force Problems + Solutions

• Die breakage: Force > 2000kgf → Reduce reduction to 25%
• Motor overload: Power > 5HP → Slow to 120m/min
• Wire breakage: High yield strength → Better annealing
• Die wear: Friction > 0.12 → Improve lubrication

Save Rs 5L/month - Calculate force before setup, match motor power, avoid production stops!

DISCLAIMER: For reference only. Verify with calibrated equipment before production. Not liable for production decisions.

Initial Wire Diameter (Before Die), millimeters

Final Wire Diameter (After Die), millimeters

Die Semi-Angle, degrees (Standard: 6°)

Friction Coefficient μ (Lubricant quality)

Material Yield Strength, MPa MS Steel (350 MPa) SS 304 (550 MPa) Galvanized MS (280 MPa)

Drawing Speed, meters per minute

Drawing Force Required: -

Die Contact Stress: -

Required Motor Power: -

Area Reduction Percentage: -